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Check This Week's Specials for sales on bottle stopper kits!
 


 

Captured Cabochon Bottle Stoppers
 

 

Turning Instructions for
Captured Cabochon Bottle Stoppers
by Ed Davidson
Ed Davidson's homepage: YoYoSpin.com
 

How-To Photo Essay



 



 

The following tutorial will guide the novice to intermediate woodturner through the process of making a one-of-a-kind wine bottle stopper using my "Captured Cabochon" (CC) blanks, available exclusively through Arizona Silhouette. The example shown here will utilize a Peroba Rosa wood blank, pre-drilled and tapped, with an attractive wine theme drawing embedded into the blank and covered with a cast plastic resin.



 


First, you'll need a CC blank and a 3/8" x 16tpi stopper mandrel, available from Arizona Silhouette.

 

The CC blank you purchase from Arizona Silhouette will already be drilled and tapped, to fit the mandrel.


Next, you'll need a drill chuck. In this tutorial, I'm using a # 2 mortise taper chuck set into the lathe's headstock.

 


Insert the stopper mandrel in the chuck and tighten it securely, insuring that the large ring-washer fits flush and snugly against the drill chuck.


Here's another view of the mandrel in the drill chuck.


 


Thread your CC blank onto the mandrel, being careful to not cross-thread (strip-out) the pre-tapped blank.  If you have a problem here and strip the CC blank's threads, wrap a piece of plumber's tape or masking tape around the mandrel's threads and remount the CC blank for a snug fit.


In this photo, you can see a little compression jig I've made, that allows the tailstock's live-center to be snugged up against the CC blank without digging into the resin casting. Note the little dimple in the end of this jig, allowing the live-center's point to seat without splitting the wood jig.

 

The wooden jig should have a flat end about 1/2" square that fits flush against the cast resin part of the CC blank. The purpose of this setup is to provide support on the tailstock end of your blank while turning.


Now, tighten up the tailstock and live-center against the wooden jig and CC blank. Don't make it too tight...


Turn the CC blank into a cylinder as shown here.

 


Now it's up to your imagination...turn a pleasing shape.


When you've completed the outside shaping of the CC blank, move the tailstock out of the way and remove the wooden jig.  Move your toolrest up to the cast resin part of the blank as shown and about 1/4" below center.

 


Now, using a sharp skew, carefully shear scrape the outer edge of the blank. Make sure the wood to resin transition is smooth and even, and be sure to not cut too deep, damaging the paper design underneath the resin. Also try to get the cast resin surface as smooth as possible during this stage...use a light touch! Do not try using a gouge or scraper for this operation, as it will almost certainly damage the resin casting.

 


Dry sand the turned blank as you normally would. Be careful when sanding the cast resin area to avoid heat build up. At this stage, many turners may want to continue sanding with micro mesh. However, I've found that dry sanding up to 400 grit followed by a 3-step buff is sufficient.


 

Apply a coat of sanding sealer and wipe off the excess with a paper towel before it dries.



As you can see, the Captured Cabochon has a milky looking surface and will have many fine scratches on it's surface...that's normal.

 

 

Remove the stopper blank from your mandrel and buff out the scratches using Tripoli or Jeweler's Rouges. I'm using the Beall buffing system here.

 


Next, a light buff with White Diamond will polish the piece.


Apply a coat of Renaissance Wax, wait 30 seconds and buff using the third Beall wheel (clean...no Carnauba wax).

 


Wait 10 to 15 minutes, then apply a second coat of R-wax, wait another 30 seconds and final buff. And you're done...


 

Special note on turning the new 3-D Captured Cabochon blanks...

The three dimensional porcelain rose is set into a 1/2" deep counter bore. Likewise, the USMC collar insignia is set into a 3/8" counter bore. When turning your 3-D CC, be careful to not cut into the backside of the resin encapsulating these objects. Have a careful look at the stopper photos to the right...note that the stopper's top is designed so that there is plenty of wood left behind the cabochon and that the resin has not been cut into.

 


 

 

 

 

A wide variety of Captured Cabochon bottle stopper blanks are available in several different woods, exclusively through Arizona Silhouette. Choose form embedded Diamond Back Rattlesnake skin, several patriotic and military themes, as well as many more designs to come.


 

 

Have a question or comment for Ed? Send him an e-mail



Tools to make turning these stoppers easier:




Bottle Stopper Mandrel  $7.99
AZSBSM-01
Click Here To Order


Drill Chuck




Heavy duty 1/2" drill chuck and arbor to hold the bottle stopper mandrel.
This chuck can also be used for many other projects as well.

Click Here to order the drill chuck with #2MT arbor
Price is $31.95

 
Click Here to order the drill chuck with a #1MT arbor
Price is $31.95


 

 

 


All photographs, images and material contained and displayed in this website are covered by international copyright laws and may not be reproduced anywhere, distributed anywhere or posted to any newsgroup, blogs and/or forum without the express written permission of Mr. William Baumbeck.  Mr. Baumbeck is both the owner and author of all material contained in this website and, unless otherwise noted, is in line with new millennium international copyright laws.   None of the material presented in this website can be used for any purpose, no matter if this is for financial gain or not, without the express written permission of Mr. William Baumbeck.
Copyright z William Baumbeck and Arizona Silhouette Inc.





Only two defining forces have ever offered to die for you:
Jesus Christ and the American G.I.
One died for your soul and the other for your freedom.

By Danielle   "A proud Army wife"
 

 
A friend sent me the following:
 

What is a Veteran?   A "Veteran" -- whether active duty, discharged, retired, or reserve -- is someone who, at one point in his or her life, wrote a blank check made payable to "The United States of America" for an amount of up to and including his or her life.

Semper Fi!  (1965-1974)

 
Operation Komando
 


Until they all come home...


 
 

Freedom Alliance
Supporting the continued education of children whose parents were killed in the line of Duty.
 
Lt. Colonel Oliver North, Founder and Honorary Chairman
 

The Mission of Freedom Alliance is to advance the American heritage of freedom by honoring and encouraging military service, defending the sovereignty of the United States and promoting a strong national defense.

Freedom Alliance , a 501(c)3 educational and charitable foundation, was founded in 1990 by Lt.Col Oliver L. North, who now serves as the organization's honorary chairman. We will work to "keep America strong, keep America prosperous, and keep America free," said North upon the founding of Freedom Alliance. And so we have.
 
   


 

A man and his dog were walking along a road. The man was enjoying the scenery, when it suddenly occurred to him that he was dead.  He remembered dying, and that the dog walking beside him had been dead for years. He wondered where the road was leading them.

After a while, they came to a high, white stone wall along one side of the road. It looked like fine marble. At the top of a long hill, it was broken by a tall arch that glowed in the sunlight.  When he was standing before it he saw a magnificent gate in the arch that looked like mother-of-pearl, and the street that led to the gate looked like pure gold. He and the dog walked toward the gate, and as he got closer, he saw a man at a desk to one side. When he was close enough, he called out, 'Excuse me, where are we?''  This is Heaven, sir,' the man answered.. 'Wow! Would you happen to have some water?' the man asked.  'Of course, sir. Come right in, and I'll have some ice water brought right up.'  The man gestured, and the gate began to open.  'Can my friend,' gesturing toward his dog, 'come in, too?' the traveler asked.  'I'm sorry, sir, but we don't accept pets.'

The man thought a moment and then turned back toward the road and continued the way he had been going with his dog.
After another long walk, and at the top of another long hill, he came to a dirt road leading through a farm gate that looked as if it had never been closed. There was no fence.  As he approached the gate, he saw a man inside, leaning against a tree and reading a book.  'Excuse me!' he called to the man. 'Do you have any water?'  'Yeah, sure, there's a pump over there, come on in.' 'How about my friend here?' the traveler gestured to the dog. 'There should be a bowl by the pump.'  They went through the gate, and sure enough, there was an old-fashioned hand pump with a bowl beside it.  The traveler filled the water bowl and took a long drink himself, then he gave some to the dog.

When they were full, he and the dog walked back toward the man who was standing by the tree.  'What do you call this place?' the traveler asked.  'This is Heaven,' he answered. 'Well, that's confusing,' the traveler said. 'The man down the road said that was Heaven, too.' 'Oh, you mean the place with the gold street and pearly gates? Nope. That's Hell.'  'Doesn't it make you mad for them to use your name like that?' 'No, we're just happy that they screen out the folks who would leave their best friends behind.' 

Author unknown. 

Ever felt like this after watching the Food Channel.... :>)