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The Berea All-Chrome Premium Bottle Stopper
Turning Instructions

by: Ed Davidson
 

YoYoSpin.com

When I first came across the "Premium All-Chrome" Berea stopper base, my first reaction was not so good. I didn't like the two little humps at the top of the chrome base, making the transition from metal to wood too abrupt, IMHO. And that's the reason for this hybrid turning instruction...to effectively hide the humps and make a more pleasing transition. Why go to all this trouble? Because with this process, I really like the looks of the finished stopper. And, the Berea all-chrome stopper design allows for the best leak-proof wine bottle fit I've found anywhere.



 

Here's the Berea all-chrome stopper with an Arizona Silhouette stabilized Redwood burl blank measuring 1.5" X 1.5" X 2"

 

The blank has been mounted in a self-centering vice and is ready for drilling. Note that the vice is held firmly in place on the drill-press table with a clamp.

 

A 3/4" Forstner bit has been mounted in the drill press and a 3/8" deep counter-bore has been made.


 

Now, without moving the vice or it's clamped position on the drill press table, switch to a 6mm drill bit and drill a 1" deep hole in the center of the previously drilled 3/4" counter-bore.

Insert a drill-chuck into your lathe's headstock, and then mount the Berea bottle stopper mandrel into the drill-chuck. Note that the mandrel is not inserted fully into the drill-chuck, allowing the wood blank to bottom out on the mandrel's shoulder, and provide access to the backside of the blank.

 

Mount the blank onto the mandrel and bring up the lathe's tailstock. Lock the tailstock in place and then tighten the live center down, so that the center's point is inserted into the wood...stabilizing both ends of the wood in your lathe.   

 

Turn the headstock-side of the piece down to the pre-drilled 3/4" counter-bore.

 

And finish the turning as you see fit.

 

This turning has been dry-sanded from 100 to 600 grit followed by a coat of  Sanding Sealer and a Beall Buff .


 

 

As you can see, the Berea chrome stopper will fit into the pre-drilled impression made in the wood blank's bottom. If the wood is soft, you may have to glue the stopper base and the woodturning together. Thick CA (Instant glue) has been used in this example.

 

Here's the finished product...with an attractive transition from metal to wood.

 

And a close-up view of the transition...


 

Have a question or a comment? Send Ed an e-mail

Disclaimer: Please be careful when using any procedure described on this website, and maintain safe operations and practices at all times. The author assumes no responsibility for your safety, and will not be held responsible for any mishaps that may occur, either directly or indirectly, as a result of reading, using or applying any aspect of the instructions, procedures or processes described on this website. By applying any aspect of these instructions, either correctly as described or incorrectly, you agree to hold the author harmless and to indemnify the author from any and all injuries that may occur.   

Copyright (c) 2004 YoYoSpin.com. All rights reserved.
 

 


All photographs, images and material contained and displayed in this website are covered by international copyright laws and may not be reproduced anywhere, distributed anywhere or posted to any newsgroup, blogs and/or forum without the express written permission of Mr. William Baumbeck.  Mr. Baumbeck is both the owner and author of all material contained in this website and, unless otherwise noted, is in line with new millennium international copyright laws.   None of the material presented in this website can be used for any purpose, no matter if this is for financial gain or not, without the express written permission of Mr. William Baumbeck.
Copyright William Baumbeck and Arizona Silhouette Inc.




Only two defining forces have ever offered to die for you:
Jesus Christ and the American G.I.
One died for your soul and the other for your freedom.

By Danielle   "A proud Army wife"
 

 
A friend sent me the following:

What is a Veteran?   A "Veteran" -- whether active duty, discharged, retired, or reserve -- is someone who, at one point in his or her life, wrote a blank check made payable to "The United States of America" for an amount of up to and including his or her life.

Semper Fi!  (1965-1974)

 
Operation Komando



Until they all come home...


 
 

Freedom Alliance
Supporting the continued education of children whose parents were killed in the line of Duty.
 
Lt. Colonel Oliver North, Founder and Honorary Chairman
 

The Mission of Freedom Alliance is to advance the American heritage of freedom by honoring and encouraging military service, defending the sovereignty of the United States and promoting a strong national defense.

Freedom Alliance , a 501(c)3 educational and charitable foundation, was founded in 1990 by Lt.Col Oliver L. North, who now serves as the organization's honorary chairman. We will work to "keep America strong, keep America prosperous, and keep America free," said North upon the founding of Freedom Alliance. And so we have.
 


It was 113 here yesterday....
   
A friend and customer called the other day and in the course of our conversation he mentioned that he had a dog that was fourteen years old and was showing signs of age.  I asked him if he had ever read "The Dog's Prayer" and he had not heard of it.  As a courtesy to him and to others that have not read it I am posting it here.  Kleenex will be needed.....

A Dog's Prayer

Treat me kindly, my beloved master, for no heart in all the world is more grateful for kindness than the loving heart of me.

Do not break my spirit with a stick, for though I should lick your hand between the blows, your patience and understanding will more quickly teach me the things you would have me do.

Speak to me often, for your voice is the world's sweetest music, as you must know by the fierce wagging of my tail when your footstep falls upon my waiting ear.

When it is cold and wet, please take me inside... for I am now a domesticated animal, no longer used to bitter elements... and I ask no greater glory than the privilege of sitting at your feet beside the hearth... though had you no home, I would rather follow you through ice and snow than rest upon the softest pillow in the warmest home in all the land... for you are my god... and I am your devoted worshiper.

Keep my pan filled with fresh water, for although I should not reproach you were it dry, I cannot tell you when I suffer thirst. Feed me clean food, that I may stay well, to romp and play and do your bidding, to walk by your side, and stand ready, willing and able to protect you with my life, should your life be in danger.

And, beloved master, should the Great Master see fit to deprive me of my health or sight, do not turn me away from you. Rather hold me gently in your arms as skilled hands grant me the merciful boon of eternal rest...and I will leave you knowing with the last breath I drew, my fate was ever safest in your hands.

Beth Norman Harris


The following is my own personal opinion...
I am a forty-two year resident of Yuma, Arizona.  My home town is located on the Arizona/California/Mexico border along the Colorado River.

Our country has been invaded by foreign nationals for over the past 26 years and I am no longer willing to keep my head down and not say anything for fear of offending someone.  I do not see this issue as political.  This is an issue of abiding by current Federal law.  Anyone from another country who is residing in this country without proper documentation is an illegal alien.

If my personal beliefs effect my business - I'm willing to live with that.  If I have offended someone - I'm willing to live with that too.

I have lived in this great country for 63+ years and I am not going to back down from any threat directed at the United States - foreign or domestic.  If you would like to see for yourself what Arizona and this country are up against take a look at these two websites: mexica-movement.org and mexica-movement . Take a look at the pictures shown below that were taken during a demonstration in Phoenix, AZ last summer.

If you would like to help out Arizona please consider donating to our state's Build The Fence fund by clicking on the link below.  This is not just an Arizona problem - illegal immigration affects all of us.  Should you believe as I do and want to help out then put your money where your mouth is.  70% of us living in Arizona approve of SB1070 and we certainly appreciate your support.  Someday we might be able to financially support your state in accomplishing the same legislation Arizona passed.

$5.00, $10.00 and $20.00 donations are most welcome.  Thank you for your consideration.

Update July 27, 2011   We are not giving up!



Build The Border Fence

Arizona Governor versus the owner of the Phoenix Suns Basketball Team

The owner of the Phoenix Suns basketball team, Robert Sarver, opposes Arizona's new immigration laws. Arizona's Governor, Jan Brewer, released the following statement in response to Sarver's criticism of the new law (SB1070):

"What if the owners of the Sun's discovered that hordes of people were sneaking into games without paying? What if they had a good idea who the gate-crashers are, but the ushers and security personnel were not allowed to ask these folks to produce their ticket stubs, thus non-paying attendees couldn't be ejected. Furthermore, what if the Sun's ownership was expected to provide those who sneaked in with complimentary eats and drink? And what if, on those days when a gate-crasher became ill or injured, the Sun's had to provide free medical care and shelter?" 

Arizona Governor Jan Brewer


The following is an a example of what is taking place in Arizona.  Have you seen these pictures on any the main stream media outlets?
This demonstration took place on July 31, 2010 in Phoenix, Arizona.